AUSE-V1 Simulador de Voo de Busca e Salvamento

  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator
  • AUSE-V1 Search and Rescue Flight Simulator

AUSE-V1 Simulador de Voo de Busca e Salvamento


O petróleo é um recurso muito importante na sociedade atual, e a estabilidade de grandes equipamentos em plantas petroquímicas e oleodutos e gasodutos é muito importante. Os equipamentos e instalações na planta química são enormes e complexos, trabalhando sob condições de alta temperatura e alta pressão. Eles ficam expostos ao ar por muito tempo e sofrem com a chuva e o vento, o que é fácil ter acidentes graves por vazamento devido ao envelhecimento, corrosão e outros problemas. A fim de garantir o funcionamento normal da planta química, é necessário realizar as inspeções de rotina da planta química e das instalações de tubulação para eliminar os perigos ocultos dos equipamentos e tubulações a tempo. A inspeção de patrulha UAV é a nova tecnologia de inspeção que usa drones para transportar outros equipamentos auxiliares para inspecionar plantas químicas. Ele pode efetivamente complementar as áreas de inspeção de patrulha que a inspeção de patrulha manual é difícil ou difícil de alcançar por inspeção manual. Melhora consideravelmente a eficiência da inspeção e garante o funcionamento normal do equipamento de instalação.



AUSE-V1 Simulador de Voo de Busca e Salvamento

1、Propósito e Significado 


O petróleo é um recurso muito importante na sociedade atual, e a estabilidade de grandes equipamentos em plantas petroquímicas e oleodutos e gasodutos é muito importante. Os equipamentos e instalações na planta química são enormes e complexos, trabalhando sob condições de alta temperatura e alta pressão. Eles ficam expostos ao ar por muito tempo e sofrem com a chuva e o vento, o que é fácil ter acidentes graves por vazamento devido ao envelhecimento, corrosão e outros problemas. A fim de garantir o funcionamento normal da planta química, é necessário realizar as inspeções de rotina da planta química e das instalações de tubulação para eliminar os perigos ocultos dos equipamentos e tubulações a tempo. A inspeção de patrulha UAV é a nova tecnologia de inspeção que usa drones para transportar outros equipamentos auxiliares para inspecionar plantas químicas. Ele pode efetivamente complementar as áreas de inspeção de patrulha que a inspeção de patrulha manual é difícil ou difícil de alcançar por inspeção manual. Melhora consideravelmente a eficiência da inspeção e garante o funcionamento normal do equipamento de instalação.

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   UAV operators need to undergo a lot of flight skills training before they start to work, and only after passing the certification exam can they be employed with certificates. However, it will take some time for the members with certificates to master the patrol inspection flight requirements and the response skills in emergency. The chemical plant is an important area, and the UAV crashes during the flight may cause damage to personnel and equipment in the plant. Therefore, the requirements for the flight skills of the operators are extremely high. In order to strengthen the operational skills of operators to prevent flight accidents, it is necessary to develop a high-tech multi-rotor UAV simulating training system, which can further reproduce the process of multi-rotor UAV patrol inspection and control, so that the staff can be familiar with multi-rotor UAV operation and chemical plant patrol inspection skills. At the same time, the staff can have the opportunity to carry out targeted repeated skill exercises to improve the business skills of themselves.
 

2、Caso de Pesquisa


Conduzimos uma investigação aprofundada sobre o "projeto de 300.000 toneladas/ano de carvão para etilenoglicol" da Guiyang Qianxi Coal Chemical Investment Co., Ltd., que já investiu em inspeção de patrulha de VANTs. A Usina Química de Carvão Qianxi ocupa uma área de 66,7 hectares (666667 m2). Os principais dispositivos de reação são divididos em: dispositivo de armazenamento e transporte de carvão, dispositivo de gaseificação de carvão, dispositivo de separação de ar, dispositivo de conversão, dispositivo de lavagem de metanol a baixa temperatura, recuperação de enxofre, dispositivo de etilenoglicol, etc.

Equipamento de Inspeção de Patrulha: VANT à prova de explosão, luz visível e PTZ infravermelho, instrumento de detecção de explosão (instrumento de detecção de gás), megafone. Foco de Inspeção de Patrulha: inspeção de segurança de planta, equipamentos de reação de arranha-céus, inspeção de energia de planta, inspeção de patrulha de equipamentos de reação de alta temperatura, como tochas, etc. Função de inspeção: UAV equipado com equipamento de detecção de explosão para realizar inspeção de patrulha de vazamento de gás na planta, inspeção de patrulha de segurança da planta, UAV equipado com inspeção de patrulha de equipamento infravermelho e a localização da fonte de vazamento, o descascamento do revestimento da superfície para dispositivo de reação de arranha-céus, a inspeção de patrulha de linhas de energia aéreas para uso da planta, etc.
 

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3、Conteúdo de Desenvolvimento do Projeto e Plano de Implementação

3.1 Modelagem de Cena 3D de Planta Petroquímica

1) Cena Oblíqua Fotografia Modelagem de Planta Química 

Analyze and use the data of UAV application scene in the real chemical plant, and use the oblique photography technology to perform 3D modeling of the whole plant area to truly restore the full picture of the chemical equipment and layout of the large petrochemical plant. Import the constructed 3D modeling into the 3D engine UE.
 
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2) Modelagem refinada do equipamento-chave

Patrol inspection UAV and mission equipment will perform refined modeling of reaction devices and key inspection devices and parts of chemical plants based on drawings, and adopt 3dsMax tools according to design drawings of devices to complete the detailed modeling of conventional typical oil refining equipment patrol inspection: torch, storage tank field, atmospheric and vacuum distillation unit, catalytic cracking unit, catalytic reforming unit, hydrogenation unit, delayed coking unit, sulfur recovery unit, etc. Complete the detailed modeling of conventional typical chemical equipment patrol inspection: ethylene unit, propylene unit, separation unit, conversion unit, etc.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3.2 VANT e Modelagem de Equipamentos de Inspeção de Patrulha 

1) Modelagem da plataforma de voo 

The platform supports many mainstream UAV models. At the same time, in cooperation with UAV manufacturers and by using the UAV sizes, CAD drawings, and prototype photo method with 3dMax tools provided by them, the platform can conduct real modeling and make equal-scale 3D models for special-purpose UAV such as explosion-proof UAV in chemical plants to realize the details restoration of the UAV.

2) Modelagem do Equipamento de Inspeção de Patrulha

Really restore the UAV equipped with mission equipment: infrared thermal imaging camera, telephoto zoom camera, megaphone, explosion test instrument (gas leak test), equipped with mold (mission equipment expansion module). Realize the real restoration of mission equipment details and application methods.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3.3 Processo de Inspeção de Patrulha de VANTs Petroquímicos e Desenvolvimento de Assunto

1) Inspeção de patrulha do dispositivo de reação de arranha-céus 

The system conducts refined modeling of important high-rise reaction devices, such as simulating faults and defects of high-rise equipment and the corrosion and shedding of building exterior coatings; simulating UAV to patrol key equipment of torch facilities above 80 meters, such as torch high-altitude igniters and permanent light thermocouples. And the system correspondingly sets the faults and defects of related equipment.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2) Detecção de vazamento de óleo e gás e localização de vazamento

Conduct leak detection of important equipment and facilities in the plant area  by simulating visible light day and night and infrared scenes. Restore the leak patrol inspection of UAV daily inspection equipped with a gas detector in the plant area. Under emergency conditions, it is equipped with visible light and infrared equipment to quickly confirm and locate the leak source of devices.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

3) Inspeção da patrulha da potência da planta

Conduct refined modeling of power supply line facilities and parts in the plant area, and develop power supply inspection module in the UAV plant area. The UAV conducts simulated patrol inspections on the overhead power supply lines and equipment in the plant area, and develops corresponding defect modules. Train the ability of fast recognition and handling of operators to ensure the safety of power usage in the plant area.

4) Treinamento Básico de Habilidades de Voo

Design basic flight skills training for UAV such as take off, landing, hovering, figure eight flight and four-sided flight route according to relevant forensics and flight operation requirements of key skill points for flight operations to exercise basic flight skills of operators. 

3.4 Pesquisa de Fatores de Impacto Ambiental e Desenvolvimento de Resposta a Situações Inesperadas

Research and develop the impact of unexpected accidents such as electromagnetic interference, meteorological change, and sudden change in wind direction between high-rise buildings in the chemical plant area on UAV and the response strategies and skills of operators. Add the influencing factors (icing, cloudy, sunny, temperature, wind, cloud, rain, snow, fog, GPS failure, collision, etc.) to the patrol inspection scene. Train the response ability of operators in emergency. Study the procedures and elements of chemical plant patrol inspection. Formulate a quality evaluation plan of simulating operation shooting data. So that the staff can master the UAV patrol inspection skills in the training, and comprehensively train the operators from the three aspects of patrol inspection business logic, safety awareness and operation skills to allow them to improve the accident handling ability and business level through practice and ensure the stable and safe operation of chemical plants.
 

3.5 Tecnologia chave

1) Simulação em tempo real das características de voo do UAV com base no Airsim+pixhawk

In view of the complex environment characteristics during the flight of real UAV patrol inspection, study the flight characteristics of different types of common UAV under different environmental conditions and the effects of these factors on the flight characteristics and handling of the UAV. Use Pixhawk+Airsim to realize the simulation of aircraft characteristics. Build an aircraft driving environment in a real scene based on Microsoft AirSim to provide a realistic environment and simulate the power and sensing of the UAV and give users the most realistic operating experience.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

2) Modelagem de cena 3D de alta precisão

Use data from real chemical plant patrol inspection scenes to construct 3D models of UAV, equipment modules, scenes, chemical equipment and pipelines in the simulation system, and perform refined modeling based on the drawing data, and import the constructed 3D modules into the 3D engine UE. The three-dimensional scene has the friendly visual interface, complete model base effects, clear model details, high-quality particles and realistic effects.

3) Integração Interativa de RV e Simulação

Develop head-mounted devices as the main input tool to enable learners to be completely surrounded by virtual scenes and synchronize real-time spatial positioning. It no longer uses traditional input methods such as button handles and consoles, and integrates real UAV handles and flight control to achieve the same operation mode as the actual UAV operation.
UAV Inspection Simulating System for Chemical Plant
UAV Inspection Simulating System for Chemical Plant

4) Simulação de Fatores de Influência Natural

Study the impact of complex factors (icing, cloudy, sunny, temperature, wind, cloud, rain, snow, fog, GPS failure, collision, etc.) on the performance and handling of UAV. In view of the complex terrain and environment characteristics of chemical plants, study the flight characteristics of different types of common UAV in  chemical plant reaction devices and complex terrain environment conditions between high-rise buildings and the effects of these unfavorable factors on the flight characteristics and handling of the UAV. Integrate these factors into the simulation system to restore the UAV line patrol operation in the real and complex environment, and train the response ability of operators in emergency.